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500 Bulldog GM 540 V8 1990-1996 - Serial 0C577254 Thru 0F745405 - Carburetor And Linkage (Serial 0F615762 Thru 0F745405)
Section Drawing: (Hover or click to view larger)
Other Sub-Sections:
- Alternator (Mando AC-155603)
- Audio Warning System
- Carburetor And Linkage (Serial 0F348987 And Down)
- Carburetor And Linkage (Serial 0F615762 Thru 0F745405)
- Crankshaft And Pistons And Conn Rod Assy
- Cylinder Block And Camshaft
- Distributor And Ignition Components
- Driveshaft And Tailstock (III And V Ssm Driveline Models)
- Driveshaft Extension Components (Bravo)
- Exhaust Manifold And Elbow
- Exhaust Plate
- Flywheel Housing (Bravo Plug-In Models)
- Flywheel Housing (Transmission And Bravo Driveline Models)
- Intake Manifold And Front Cover
- Mount Plates-Engine
- Oil Cooler (Transmission)
- Oil Cooler And Oil Filter (0F348987 And Down)
- Oil Cooler And Oil Filter (0F615762 Thru 0F745405)
- Oil Pan And Oil Pump
- Oil Reservior Bottle (Bravo Models)
- Power Steering Cylinder Assy (III and V Ssm Transmission Mode
- Power Steering Pump Assembly
- Reservoir Bottle (III and V Drive Models)
- Rocker Cover (0F348987 And Down)
- Rocker Cover (0F615762 Thru 0F745405
- Sea Water Pump Assembly
- Shift Bracket (Bravo Models)
- Starter And Alternator
- Starter Assembly (Bravo Plug In Models) (50-806964A2 And A3)
- Starter Assembly (Bravo Plug In Models) (50-822330A2)
- Starter Assy (Driveline And Transmission Models) (50-1725)
- Starter Assy (Driveline And Transmission Models) (50-8080)
- Thermostat Housing And Water Hoses
- Transmission And Components (Driveline)
- Transmission And Components (III And V Drive) (Bravo) Pg 1
- Transmission And Components (III And V Drive) (Bravo) Pg 2
- Wiring Harness And Electrical Components
| Note 1: REPLACE ALL JETS - REFERENCE MERCRUISER HI-PERFORMANCE SERIES SERVICE BULLETIN NO. 96-3 FOR SPECIFICATION CHANGES ON TIMING, JETTING AND SPARK PLUGS. | |||||||||
| Ref. | OEM Part # | Hardin # | Mallory # | GLM # | Other # | Description | Num Req. | Superceded From | Special Notes |
| 1 | 13549A23 | CARBURETOR ASSEMBLY (BLUE) | 1 | 13549A18 | This Part is No Longer Available (SEE NOTE #1) | ||||
| 2 | 24-48143 | SPRING | 2 | ||||||
| 3 | 35-93568 | FILTER | 2 | ||||||
| 4 | 32-8485911 | LINE ASSEMBLY-Fuel | 1 | 32-848591 | 3 | ||||
| 5 | 27-848438 | GASKET-Flare (Copper) | 2 | 5 | |||||
| NS | 1399-650881 | JET-Main (.093) | 2 | (PRIMARY) 1,4 | |||||
| NS | 1399-650892 | JET-Main (.105) | 2 | (SECONDARY) 1,4 | |||||
| NS | 1399-650877 | JET-Main (.086) | AR | (SEE NOTE #1) 1,4 | |||||
| NS | 1399-650888 | JET-Main (.104) | AR | (SEE NOTE #1) 1,4 | |||||
| NS | 816827 | PUMP KIT-Accelerator | 1 | This Part is No Longer Available 1 | |||||
| NS | 27-42270A1 | GASKET SET-Carburetor | AR | 1,4 | |||||
| NS | 822519 | POWER VALVE 4.5 | AR | This Part is No Longer Available 1,4 | |||||
| NS | 13220 | REBUILD KIT-Carburetor | AR | 1,4 | |||||
| 6 | 22-93385 | FITTING | 1 | ||||||
| 7 | 22-36373 | PLUG | 1 | ||||||
| 8 | 27-41609 | 676-9-61002 | 700-30361 | GASKET-Carburetor Spacer | 1 | 5 | |||
| 9 | 41548 | SPACER | 1 | This Part is No Longer Available | |||||
| 10 | 27-41610 | GASKET-Carburetor Spacer | 2 | 5 | |||||
| 11 | 940701 | BRACKET-Throttle | 1 | ||||||
| 12 | 24-897454 | SPRING-Throttle Return | 1 | 24-32817 | |||||
| 13 | 15017 | BRACKET-Throttle | 1 | ||||||
| 14 | 10-78291 | SCREW (#10-24 x .500) | 2 | ||||||
| 15 | 13-26996 | LOCKWASHER (#10) | 2 | ||||||
| 16 | 11-79989 | NUT (#10-24) | 2 | ||||||
| 17 | 16-728091 | STUD (.250-28 x 1.620) | 1 | 16-72809 | |||||
| 18 | 12-69056 | WASHER | 2 | 12-21631 | |||||
| 19 | 23-31866 | SPACER | 1 | ||||||
| 20 | 11-826709109 | NUT (.250-28) | 1 | 11-35045 | |||||
| 21 | 16-26776 | STUD (.312-24 x 2.812) | 4 | This Part is No Longer Available | |||||
| 22 | 12-848136 | WASHER | 4 | ||||||
| 23 | 11-82670911 | NUT (.312-24) | 4 | 11-35814 | |||||
| 24 | 16-26237 | STUD (.250-28 x 3.750) | 1 | This Part is No Longer Available | |||||
| 25 | 848586T | ARRESTOR-Flame | 1 | 848586 | This Part is No Longer Available | ||||
| 26 | 12-86400 | WASHER | 1 | ||||||
| 27 | 11-35888 | 676-9-72001 | 700-21180 | NUT (.250-28) | 1 | ||||
| 28 | 32-821284A13 | HOSE ASSEMBLY (12.00 In.) | 2 | This Part is No Longer Available | |||||
| 29 | 54-84763012 | CLAMP/HOSE END (Red) | 4 | This Part is No Longer Available | |||||
| 30 | 16-96112 | STUD-Special | 1 | ||||||
| 31 | 11-8267089 | NUT (.250-28) | 2 | 11-20361 | |||||
| 32 | 12-28426 | WASHER | 1 | ||||||
| 33 | 12-29245 | 700-21490 | WASHER | 2 | |||||
| 34 | 23-818894 | BUSHING-Throttle Linkage | 1 | ||||||
| 35 | 56762 | CABLE TIE (4.00 In.) | 5 | ||||||
| 36 | 37-848598 | DECAL-Carburetor Cover | 1 | This Part is No Longer Available | |||||
| 37 | 92864 | PUMP ASSEMBLY-Fuel | 1 | ||||||
| 38 | 10-37612 | SCREW (.375-16 x 1.250) | 2 | ||||||
| 39 | 13-35048 | LOCKWASHER (.375) | 2 | ||||||
| 40 | 22-85822 | CONNECTOR | 1 | ||||||
| 41 | 32-8M8023638 | TUBING (36.00 In.) | 1 | 32-84862864 | 3 | ||||
| 42 | 35377 | ROD-Fuel Pump | 1 | ||||||
| 43 | 27-34213 | GASKET | 1 | 5 | |||||
| 44 | 32-848593 | LINE-Fuel (Pump to Carburetor) | 1 | ||||||
| 45 | 22-93385 | FITTING (90 Degree Flare) | 1 | ||||||
| - | 27-99386A96 | GASKET SET-Engine Overhaul | - | ||||||