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500 Bulldog GM 540 V8 1990-1996 - Serial 0C577254 Thru 0F745405 - Carburetor And Linkage (Serial 0F615762 Thru 0F745405)

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Untitled Document
Note 1: REPLACE ALL JETS - REFERENCE MERCRUISER HI-PERFORMANCE SERIES SERVICE BULLETIN NO. 96-3 FOR SPECIFICATION CHANGES ON TIMING, JETTING AND SPARK PLUGS.
Ref. OEM Part # Hardin # Mallory # GLM # Other # Description Num Req. Superceded From Special Notes
1 13549A23         CARBURETOR ASSEMBLY (BLUE) 1 13549A18 This Part is No Longer Available (SEE NOTE #1)
2 24-48143         SPRING 2

3 35-93568         FILTER 2

4 32-8485911         LINE ASSEMBLY-Fuel 1 32-848591 3
5 27-848438         GASKET-Flare (Copper) 2
5
NS 1399-650881         JET-Main (.093) 2
(PRIMARY) 1,4
NS 1399-650892         JET-Main (.105) 2
(SECONDARY) 1,4
NS 1399-650877         JET-Main (.086) AR
(SEE NOTE #1) 1,4
NS 1399-650888         JET-Main (.104) AR
(SEE NOTE #1) 1,4
NS 816827         PUMP KIT-Accelerator 1   This Part is No Longer Available 1
NS 27-42270A1         GASKET SET-Carburetor AR
1,4
NS 822519         POWER VALVE 4.5 AR   This Part is No Longer Available 1,4
NS 13220         REBUILD KIT-Carburetor AR
1,4
6 22-93385         FITTING 1

7 22-36373         PLUG 1

8 27-41609   676-9-61002 700-30361   GASKET-Carburetor Spacer 1
5
9 41548         SPACER 1   This Part is No Longer Available
10 27-41610         GASKET-Carburetor Spacer 2
5
11 940701         BRACKET-Throttle 1

12 24-897454         SPRING-Throttle Return 1 24-32817
13 15017         BRACKET-Throttle 1

14 10-78291         SCREW (#10-24 x .500) 2

15 13-26996         LOCKWASHER (#10) 2

16 11-79989         NUT (#10-24) 2

17 16-728091         STUD (.250-28 x 1.620) 1 16-72809
18 12-69056         WASHER 2 12-21631
19 23-31866         SPACER 1

20 11-826709109         NUT (.250-28) 1 11-35045
21 16-26776         STUD (.312-24 x 2.812) 4   This Part is No Longer Available
22 12-848136         WASHER 4

23 11-82670911         NUT (.312-24) 4 11-35814
24 16-26237         STUD (.250-28 x 3.750) 1   This Part is No Longer Available
25 848586T         ARRESTOR-Flame 1 848586 This Part is No Longer Available
26 12-86400         WASHER 1

27 11-35888   676-9-72001 700-21180   NUT (.250-28) 1

28 32-821284A13         HOSE ASSEMBLY (12.00 In.) 2   This Part is No Longer Available
29 54-84763012         CLAMP/HOSE END (Red) 4   This Part is No Longer Available
30 16-96112         STUD-Special 1

31 11-8267089         NUT (.250-28) 2 11-20361
32 12-28426         WASHER 1

33 12-29245     700-21490   WASHER 2

34 23-818894         BUSHING-Throttle Linkage 1

35 56762         CABLE TIE (4.00 In.) 5

36 37-848598         DECAL-Carburetor Cover 1   This Part is No Longer Available
37 92864         PUMP ASSEMBLY-Fuel 1

38 10-37612         SCREW (.375-16 x 1.250) 2

39 13-35048         LOCKWASHER (.375) 2

40 22-85822         CONNECTOR 1

41 32-8M8023638         TUBING (36.00 In.) 1 32-84862864 3
42 35377         ROD-Fuel Pump 1

43 27-34213         GASKET 1
5
44 32-848593         LINE-Fuel (Pump to Carburetor) 1

45 22-93385         FITTING (90 Degree Flare) 1

- 27-99386A96         GASKET SET-Engine Overhaul -

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