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496 Mag HO Model - Serial 0M687144 Thru 0W059999 - Closed Cooling System
Section Drawing: (Hover or click to view larger)
Other Sub-Sections:
- Block, Camshaft and Pistons
- Block, Crankshaft, Oil Pump and Front Cover
- Closed Cooling System
- Cool Fuel System
- Cylinder Head
- Drive Lube Reservoir Assembly
- Engine Cover
- Engine Mounts
- Exhaust Manifold, Elbow and Riser
- Flywheel Housing
- Fuel Filter and Boost Pump
- Gasket Set Components (27-883231A1), Engine
- Gasket Set Components (27-889924A02), Overhaul
- Intake Manifold
- Lifting Brackets and Wiring Harness
- Mercathode Kit
- Oil Pan and Drain System
- PCM and Bracket
- Power Steering
- Raw Water Cooling System
- Remote Oil System
- Seawater Pump
- Shift Bracket (Digital Throttle and Shift)
- Shift Bracket, Mechanical Shift (0W029410 and Below)
- Shift Bracket, Mechanical Shift (0W029411 and Up)
- Smart Craft Sensor and Harnesses
- Starter and Alternator
- Throttle Body, Digital Throttle-Shift
- Throttle Body, Mechanical Throttle-Shift
- Trim Pump and Motor Components
- Trim Pump Assembly (Complete)
- Water Drain System
| Ref. | OEM Part # | Hardin # | Mallory # | GLM # | Other # | Description | Num Req. | Superceded From | Special Notes |
| 1 | 863771T | CROSSOVER, Coolant | 1 | ||||||
| 2 | 27-881620001 | GASKET, Cylinder Head to Crossover | 2 | 27-881620 | 2,3 | ||||
| 3 | 10-881593 | SCREW, (M10 x 30) | 4 | ||||||
| 4 | 26-861947 | SEAL | 1 | 2,3 | |||||
| 5 | 10-863609 | SCREW, (M6 x 14) | 2 | ||||||
| 6 | 22-12524 | PLUG, (.375-18 x .475) Brass | 2 | ||||||
| 7 | 805218T | 676-9-42402 | SENSOR | 1 | |||||
| 8 | 806490T | SENDER, Temerature | 1 | ||||||
| 9 | 8M0076464 | THERMOSTAT, 71°C (160°F) | 1 | 863358T | |||||
| 10 | 25-865078 | SEAL, Thermostat | 1 | 2,3 | |||||
| 11 | 861949T | RETAINER, Thermostat | 1 | ||||||
| 12 | 12-12038 | WASHER | 2 | ||||||
| 13 | 10-4000354 | SCREW, (M8 x 30) | 2 | ||||||
| 14 | 26-865066 | SEAL, Heat Exchanger to Crossover | 2 | 2,3 | |||||
| 15 | 863903A01 | HEAT EXCHANGER | 1 | 863903T | |||||
| NS | 37-863355 | DECAL, Caution, Heat Exchanger | 1 | ||||||
| 16 | 863392 | PAD, Heat Exchanger | 2 | ||||||
| 17 | 22-629101 | FITTING, Elbow - 90 Degree (.125-27) | 1 | ||||||
| 18 | 54-815504280 | CLAMP, Worm Gear, Hose | 2 | ||||||
| 19 | 32-863303 | HOSE, Coolant Bleed | 1 | ||||||
| 20 | 54-815504206 | CLAMP, Worm Gear, Hose | 2 | ||||||
| 21 | 861944A1 | RESERVOIR, Coolant | 1 | ||||||
| 22 | 862863 | CAP, Coolant Reservoir | 1 | ||||||
| 23 | 32-863304 | HOSE, Reservoir to Crossover | 1 | ||||||
| 24 | 54-815504212 | CLAMP, Worm Gear, Hose | 2 | ||||||
| 25 | 22-8552141 | FITTING, Straight Hose | 1 | ||||||
| 26 | 10-863388 | SCREW, (M10 x 16) | 3 | ||||||
| 27 | 862986 | BRACKET, Coolant Reservoir | 1 | ||||||
| 28 | 10-81893412 | SCREW, (M8 x 12) | 3 | ||||||
| 29 | 32-8619521 | HOSE, Crossover to Pump | 1 | ||||||
| 30 | 54-815504232 | CLAMP, Worm Gear (2.50 Diameter), Hose | 2 | ||||||
| 31 | 54-865373 | CLAMP, Hose | 1 | ||||||
| 32 | 8M0036623 | COVER, Heat Exchanger End | 2 | 814875 | (Use W/ 4 In. Dia. Heat Exchanger) | ||||
| 32 | 891717 | COVER, Heat Exchanger End | 2 | (Use W/ 3.75 In Dia. Heat Exchanger) | |||||
| 33 | 8M0036987 | GASKET, Heat Exchanger Cover | 2 | 27-803644 | (Use W/ 4 In. Dia. Heat Exchanger) | ||||
| 33 | 27-891716 | GASKET, Heat Exchanger Cover | 2 | (Use W/ 3.75 In. Dia. Heat Exchanger) | |||||
| 34 | 8M0039163 | O-RING, Special | 2 | 25-814878 | |||||
| 35 | 10-98261 | SCREW, (.375-16 x .750) | 2 | ||||||
| N.S. | 19-8079923 | COVER, Hose Clamp End | AR |