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200XS DFI 2.5L - Serial 1E000797 Thru 1E002110 - Cylinder Block and End Caps
Section Drawing: (Hover or click to view larger)
Other Sub-Sections:
- Air Compressor Components
- Air Handler Components
- Air Handler/Flywheel Cover
- Air Hoses(S/N 1E050628 & Below)
- Air Hoses(SN 1E050629 & Above)
- Bottom Cowl
- Coil Plate Assembly
- Crankshaft, Pistons and Connecting Rods
- Cylinder Block and End Caps
- Cylinder Head
- Driveshaft Housing
- Dual Cable Attaching Kit
- Electrical Plate Assembly
- Exhaust Plate
- Flywheel/Alternator
- Fuel Hoses
- Fuel Pump
- Fuel Rails
- Gasket Set Components, Complete Powerhead and Lower Unit
- Gear Housing(Drive) Standard/Counter Rotatation-Sportmaster
- Gear Housing(Driveshaft-Torque Master)
- Gear Housing, Propeller Shaft - Torque Master
- Gear Housing, Propeller Shaft-Counter-Sportmaster
- Gear Housing, Propeller Shaft-Standard-Sportmaster
- Key Switch/Instrumentation/Accessories
- Oil Injection Components
- Oil Lines
- Power Trim Components
- Starter Motor
- Swivel Bracket(Long)
- Swivel Bracket(Short)
- Throttle Lever and Shift Shaft
- Top Cowl
- Transom Brackets(Long)
- Transom Brackets(Short)
- Trim Pump and Mounting Brackets
- Vapor Separator Components
- Water Hoses
| Ref. | OEM Part # | Hardin # | Mallory # | GLM # | Other # | Description | Num Req. | Superceded From | Special Notes |
| 1 | 884-858961T18 | CYLINDER BLOCK ASSEMBLY | 1 | ||||||
| 2 | 16-8M0034443 | STUD, (.375-16/.375-24 x 2.040) | 2 | 847530 | |||||
| 2 | 16-8M0034443 | STUD, (.375-16/.375-24 x 2.040) | 6 | 847530 | |||||
| 3 | 16-8M0034430 | STUD, (.375-16/.375-24 x 2.490) | 4 | 847529 | |||||
| 3 | 16-8M0034437 | STUD, (.375-16/.375-24 x 5.750) | 4 | 847532 | |||||
| 3 | 16-670654 | STUD, (.375 x 5.620) | 2 | 670653 | |||||
| 3 | 16-8M0034454 | STUD, (.375-16/.375-24 x 6.870) | 2 | 784385 | |||||
| 4 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) | 2 | ||||||
| 5 | 17-8M0036405 | PIN (BEARING RACE) | 2 | 67296 | |||||
| 6 | 8M0041759 | BRACKET | 1 | 8569662 | |||||
| 7 | 10-828213 | SCREW, (.312-18 x 1.500) Hex Flange | 2 | ||||||
| 8 | 76867 | COVER (BOTTOM) | 1 | ||||||
| 9 | 10-828214 | SCREW, (.312-18 x 2.00) Hex Flange | 2 | ||||||
| 10 | 10-66717 | SCREW, (.375-16 x 3.250) | 8 | ||||||
| 11 | 10-74824 | SCREW, (.312-18 x 1.250) | 6 | ||||||
| 12 | 26852 | CAP, Nylon | 1 | ||||||
| 13 | 10-856832 | SCREW, (.250-20 x 1.750) | 1 | ||||||
| 14 | 11-64015 | NUT, (.250-20) | 1 | ||||||
| 15 | 1159-832760T1 | END CAP ASSEMBLY | 1 | ||||||
| 16 | 25-54029 | O-RING, (2.800 x .103) | 1 | ||||||
| 17 | 31-16756A4 | BEARING KIT | 1 | ||||||
| 18 | NSS | BEARING RACE | 1 | Not Sold Separate | |||||
| 19 | 26-41953 | SEAL | 1 | ||||||
| 20 | 10-30225 | SCREW WITH LOCKWASHER, (.312-18 x 1.00) | 4 | ||||||
| 21 | 1156-7809T1 | END CAP ASSEMBLY | 1 | ||||||
| 22 | 25-62700 | O-RING, (3.237 x .103) | 1 | ||||||
| 23 | 26-41953 | SEAL | 2 | ||||||
| 24 | 10-28636 | SCREW, (.250-20 x .750) | 4 | ||||||
| 25 | 13-26992 | LOCKWASHER, (.250) Stainless Steel | 4 | ||||||
| 26 | 8538821 | BRACKET, Throttle Position Indicator Mount | 1 | ||||||
| 27 | 8519371 | LEVER, Throttle Position Indicator | 1 | ||||||
| 28 | 10-82130025 | SCREW, (M6 x 25) | 3 | ||||||
| 29 | 23-856954 | BUSHING | 3 | ||||||
| 30 | 12-65567 | WASHER, (.265 x .750 x .048) Stainless Steel | 3 | ||||||
| 31 | 25-834985 | GROMMET | 3 | ||||||
| 32 | 83295211 | INDICATOR, Throttle Position (INSIDE) | 1 | ||||||
| 33 | 8582261 | COVER | 1 | ||||||
| 34 | 10-8508281 | SCREW, (#10-32 x 2.00) | 3 | ||||||
| 35 | 8M0008117 | LINK ASSEMBLY | 1 | 878175 | |||||
| 36 | 84-88439A26 | CABLE ASSEMBLY, Battery - Negative | 1 | ||||||
| 37 | 10-81893414 | SCREW, (M8 x 14) | 1 | ||||||
| 38 | 84-93388A1 | CABLE ASSEMBLY, (6.00 Inches) Black | 1 | ||||||
| 39 | 10-69035 | SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel | 1 | ||||||
| - | 61-883201A01 | POWERHEAD ASSEMBLY | 1 | No Longer Available | |||||
| - | 27-881805A01 | GASKET SET, Engine | 1 |