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500 Bulldog - Serial 0K000248 Thru 0L001607 - Crankshaft - Pistons - Connecting Rods

Section Drawing: (Hover or click to view larger)

Untitled Document
Note 1: When ordering oversize pistons for this engine, it is recommended that the crankshaft, rod and piston assembly be rebalanced before engine is rebuilt.
Note 2: The external balanced crankshaft will supercede to the new internal balanced crankshaft. If changing crankshafts is required on a Pre - 1998 (500 Bulldog) engine, it will also require a new internal balanced flywheel and damper.
Ref. OEM Part # Hardin # Mallory # GLM # Other # Description Num Req. Superceded From Special Notes
1 789-813058T1         PISTON ASSEMBLY 8 789-813058A1 Standard 5
1 789-813059A1         PISTON ASSEMBLY 8
.030 Oversize - See NOTE #1
2 17799         RETAINER, Piston Pin 16   This Part is No Longer Available
3 39-818629         RING SET, Piston 1
Standard 5
3 39-4273335         RING SET, Piston 1
.035 Oversize
4 8M0051198         BEARING SET, Main 1 31-848112 Standard 5
4 23-842402         BEARING SET, Main AR 23-611711 .001 Undersize 5
4 23-8M0053549         BEARING SET, Main AR 23-6117110 .010 Undersize 5
5 17-843378         PIN, Dowel (.250) Rear Main Cap 2 17-35312 5
6 26-14756         SEAL, Oil 1
2,5
7 15-98184         SHIM, Oil Seal AR   This Part is No Longer Available 2,5
8 230-81003         FLYWHEEL 1   This Part is No Longer Available - Driveline Models - External Balanced SN# 0K000248 THRU 0K000476
8 230-742412         FLYWHEEL 1 230-74241 This Part is No Longer Available Driveline Models - Internal Balanced SN# 0L000182 THRU 0L001607
9 230-6540         FLYWHEEL 1
Bravo Models - External Balanced SN# 0K000248 THRU 0K000476 5
9 230-94251         FLYWHEEL 1
Bravo Models - Internal Balanced SN# 0L000182 THRU 0L001607 5
10 10-845757         SCREW, (.437-20 x 1.00) 6 10-49845 5
11 861523A9         COUPLER ASSEMBLY, Engine 1 18311A17 Bravo Models
12 22-49099         FITTING, Grease 2
Bravo Models
13 12-20572         WASHER, (.390 x .750 x .093) 6
Bravo Models
14 10-14883         SCREW, (.375-16 x 1.12) 6
Bravo Models
15 645-815907         CONNECTING ROD ASSEMBLY 8
5
16 42839         BUSHING, Conn Rod 8

17 17-816986         PIN, Dowel - Crankshaft 1   This Part is No Longer Available 5
18 23-841447A1         BEARING SET 1 31-848110 This Part is No Longer Available - Standard 5
18 23-841449A1         BEARING SET AR 31-848115 This Part is No Longer Available - .001 Undersize 5
18 23-8M0030982         BEARING SET AR 23-6117010 .010 Undersize 5
18 23-841448A1         BEARING SET AR 31-848111 This Part is No Longer Available - .001 Oversize 5
19 2408-848108         CRANKSHAFT 1
External Balanced - See NOTE #2 SN# 0K000248 THRU 0K000476 5
19 2408-849470         CRANKSHAFT 1   This Part is No Longer Available - Internal Balanced SN# 0L000182 THRU 0L001607 5
20 28-34466         KEY, Crankshaft 2
5
21 23-823108         BUSHING, Crankshaft Pilot 1
Driveline Models 5
- 27-99386A96         GASKET SET, Engine Overhaul 1

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